Non Ferrous Casting Shop

PISTON CASTING

  • Electrical Melting Cum Holding Furnaces For Aluminium Alloy Melting.
  • Semi Automatic Gravity Die Casting Machines For Precision Piston Castings.
  • Special Casting Machines – tiltable- for Alfin Pistons.
  • Shot Blasting Machine For Piston Dies.
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Ferrous Casting Shop

PISTON RING, CYLINDER LINERS, SLEEVES & AIR COOLED BLOCKS CASTING

  • Induction Melting Furnace.
  • Centrifugal Casting Machines.
  • Semi Automatic Shell Core Machines.
  • Semi Automatic Shell Moulding Machines.
  • Sand Preparation.
  • Shot Blasting Machine.
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RAW MATERIAL MANUFACTURING

  • In House Raw Material Manufacturing Of Bi-Metallic Strips Of Aluminium-Tin Alloy, Copper Lead Alloy & Babbit (White Metal) Alloy.
  • Fully Integrated Copper Powder Manufacturing Facility.
  • Steel Strips Procured From Standard Manufacturers.
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Machine Shop

ENGINE BEARINGS & BUSHES MACHINING FACILITY

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  • Machine Shops Equipped With State Of The Art Machines Imported From JAPAN, GERMANY & KOREA.
  • Fully Automatic Machines Used For Critical Operations Like Side Facing, Knicking, Milling, Wall Broaching & End Broaching For Achieving Highest Accuracies.

PISTON MACHINING

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  • Machine Shop Equipped With State Of The Art Machines Imported From TAIWAN, JAPAN, GERMANY & U.S.A.
  • CNC Machines Used For Critical Operations Like Oval Turning, Ring Groove Making, Cavity or Combustion Bowl Machining, Pin Bore Machining For Achieving Greater Accuracies & Tolerances.

PISTON PIN MACHINING

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  • Machine Shop Equipped With Cylindrical Grinders Imported From Japan, U.S.A. & Germany.
  • Super Finishing Machine Imported From Germany For Final Finishing & Close Tolerances For Piston Pins.

PISTON RINGS MACHINING

  • Machine Shop Equipped With CNC / NC Machines for critical operations like Double Disc Grinding, OD Turning, ID Boring, Cam Turning, Gap Sizing, OD Honing, Imported From Japan, U.S.A., Taiwan & Germany.
  • High Level of Automation provided for efficient and accurate dimensional tolerances.

CYLINDER LINERS / SLEEVES / AIR COOLED BLOCKS MACHINING

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  • Machine Shop Equipped With State Of The Art Machines Imported From Italy, Japan.
  • In house Machining Facility Includes CNC Machining Centres, Plateau Honing Machine, Vertical Boring Machines, Cylindrical & Centre less Grinding Machines To Ensure Process Control And Achieving Greater Accuracies & Tolerances.

Heat Treatment Plant Equipped With Latest

  • Electrical Gas Carburising Furnace.
  • Salt Bath Hardening Furnace.
  • Tempering Furnace.
  • Quenching Facility.
  • Case Depth / Core Depth Checking facility For Piston Pin Hardness Control.
  • Hardness Testing Machine.